Cutting Oil Additive is Soluble Cutting Oil Additive. It is a brown color, napthenic or paraffinic oil soluble, a premium, cutting oil additive. It is a true synthetic metalworking coolant capable of easily handling most grinding, sawing, turning, boring, milling and drilling operations. Cutting Oil Additive forms a stable translucent solution over a wide range of water hardnesses and temperatures. This clarity greatly enhances workpiece visibility. This unique formula is non-corrosive to steel, cast iron, brass, copper, aluminum and carbide tooling.
It leaves a light, oily, film that provides short-term indoor rust protection and, unlike other synthetic coolants, lessens the problem of sticking on machine ways and slides. It contains lubricity, defoaming and corrosion preventive additives. The latest and most effective bacterial protection is provided to prevent rancidity.
Its emulsifier mixes readily with water to form stable emulsions and has best rust-preventative properties. It is inhibited against foaming. This product is suitable for a wide range of metal cutting and grinding operations. It will effectively remove heat from the work piece and can be applied as a stream, or in mist form.
FORMULATIONS
16 to 20% by weight
In either napthenic or paraffinic base oils. Satisfactory emulsions can be formulated at 5:1 to 100:1 water to oil ratio Meeting the requirements of Soluble Cutting Oil, IS : 1115.
PREPARATION OF SOLUBLE OILS
To achieve a stable emulsion, always add oil to water - never add water to oil. For best emulsion stability and protection against rust and bacterial growth, use deionized or low hardness water ( 450ppm). Begin by stirring one part oil into four parts water. Next, add water to this mixture to reach the desired dilution. The oil-water ratio may change depending upon operations.
PACKING UNIT
20 KG CARBOYS, 200 KG DRUMS
SPECIFICATION SHEET
TEST | METHOD | MIN | MAX | VALUE |
---|---|---|---|---|
APPEARANCE | VISUAL | CLEAR & BRIGHT | CLEAR & BRIGHT | |
SPECIFIC GRAVITY @ 15.6°C | ASTM D 1298 | 0.94 | 1.15 | 0.963 |
WATER CONTENT , % WT | ASTM D 95 | 10 | 5.1 | |
VISCOSITY @ 40°C, CST. | ASTM D 445 | 200 | 315 | |
FLASH POINT, °C (COC) | ASTM D 92 | 150 | 150 | |
ASH CONTENT, MASS % | ASTM D 482 | 7.0 | 3.1 | |
POUR POINT, °C | ASTM D 97 | -6 | -5 | |
EMULSION TEST, 5:1 AND 20:1 RATIO IN WATER OF 400 PPM HARDNESS | IS:1448 P:98 | |||
OIL LAYER | 0.1 | NO SEPARATION | ||
CREAM LAYER | 0.2 | NO SEPARATION | ||
FROTH TEST, 5:1 AND 20:1 RATIO IN WATER OF 200 PPM HARDNESS | IS:1448 P:99 | NO FROTH AFTER 15 MINS | PASS | |
CAST IRON CORROSION TEST, 20:1 RATIO EMULSION WITH 400 PPM HARD WATER | IP125 | PASS | PASS | |
COPPER STRIP CORROSION TEST @ 100°C | IS:1448 P:15 | 1 | 1 | |
FOR 3 HRS | ||||
THERMAL STABILITY TEST | IS:1448 P:100 | PASS | PASS |